Product Description
Brand new, Rmstator Kit Stator + Flywheel + Puller + AC to DC Ignition Conversion Kit.
Two flywheels exist for Polaris 500cc models. This flywheel has the code FF97 stamped on its back. In doubt, please refer to specifications.
![](https://go.rmstator.com/documents/images/RMS900-102835-ace.jpg)
Bring it back to life
Introducing a brand new ACE Ignition System for your Polaris.
Revive your old trusted Polaris and fix it for good with this ignition system that includes :
![](https://go.rmstator.com/documents/images/rm40000.png)
AC to DC conversion system
![](https://go.rmstator.com/documents/images/flywheel.png)
Improved magneto flywheel
![](https://go.rmstator.com/documents/images/puller.png)
Universal flywheel puller
![](https://go.rmstator.com/documents/images/RM01058__1.png)
Generator stator
![](https://go.rmstator.com/documents/images/triangles.png)
Benefits
![](https://go.rmstator.com/documents/images/diagnotic-ace.png)
Easier diagnosis if a new
problem arises
![](https://go.rmstator.com/documents/images/cart-ace.png)
Much less expensive than replacing multiple OEM components
![](https://go.rmstator.com/documents/images/tools-ace.png)
Quick and easy installation with
no need to open the engine
![](https://go.rmstator.com/documents/images/lightning-ace.png)
The system stabilizes the ignition, especially at low speed
![](https://go.rmstator.com/documents/images/spin-ace.png)
Converts the unreliable AC powered ignition to a more modern and reliable DC powered system
![](https://go.rmstator.com/documents/images/snow-ace.png)
Improves ignition performance, especially in cold weather
![](https://go.rmstator.com/documents/images/triangles.png)
There was a run of Sportsman from 1997 to 2002 that were plagued with electrical problems and failure of the ignition system was a matter of when not if.
The AC powered ignition was the Achilles heel of an otherwise stone reliable ATV. Unfortunately, the price to replace with an upgraded Polaris kit was well over $500 and it was your only option.
With our new Ignition Fix Kit, we convert your problematic 2002/2003/2004 Sportsman 700 AC ignition to a much more reliable DC ignition at less than half of the price of the Polaris upgrade kit.
Anyone who rides or repairs the Polaris 500cc ATV's is probably familiar with the flywheel problems common to these models. Most of these bikes will have at least one flywheel failure in their lifetime so far. Low-quality epoxy was used on OEM flywheels to secure the magnets to the rotor body. Over time and many heat cycles, the epoxy fails allowing the magnets to come loose and contact the stator, potentially causing catastrophic damage.
The common repair is using JB Weld� Marine Blue Epoxy to reattach the loose original magnets or to install new ones.
Our new RMSTATOR� heavy-duty flywheel rotor for Polaris ATVs is a well-priced solution to problems with the OEM flywheel, and an excellent alternative to all the mechanical troubles you can encounter with a repair.
Flywheel
Dimensions:Exterior Diameter: 141 mm
Interior Diameter: 117 mm
Interior Diameter Center Housing: 25 mm
Exterior Diameter Center Housing: 23 mm
Flywheel Puller
Main Base Diameter: 105 mm (4.1")Thickness: 12mm (0.5")
Stator
Dimensions :Interior diameter : 48mm
Exterior diameter : 115mm
Thickness : 20mm
Length of wires stator to grommet : 135mm
Length of wires grommet to plug : 1200mm
Length of pickup coil's wire to grommet : 120mm
Other specifications :
Number of wires : 7
Number of plugs : 6
Number of pins : 8
Wire to wire resistance :
Alternator : = 0.4ohms +/-20%
Pickup : = 130ohms +/-20%
Source : = 20ohms +/-20%
OEM Replaced SKUs
RMS900-102835- Sold Each
SKU# RMS900-102835
Fits:
Type | Make | Model | Submodel | From | To | OEM |
---|---|---|---|---|---|---|
ATV | Polaris | Intl Big Boss 500 | 2000 | 2000 | RMS900-102835 | |
ATV | Polaris | Intl Big Boss 500 | 2002 | 2002 | RMS900-102835 | |
ATV | Polaris | Magnum 500 4x4 | 2000 | 2001 | RMS900-102835 | |
ATV | Polaris | Magnum 500 EB | 2000 | 2000 | RMS900-102835 | |
ATV | Polaris | Magnum 500 HDS 2x4 | 2002 | 2002 | RMS900-102835 | |
ATV | Polaris | Magnum 500 HDS 4x4 | 2000 | 2001 | RMS900-102835 | |
ATV | Polaris | Magnum 500 HDS 4x4 | 2003 | 2003 | RMS900-102835 | |
ATV | Polaris | Scrambler 500 2x4 | 2001 | 2002 | RMS900-102835 | |
ATV | Polaris | Scrambler 500 4x4 | 2000 | 2002 | RMS900-102835 | |
ATV | Polaris | Sportsman 500 4x4 | 2000 | 2001 | RMS900-102835 | |
ATV | Polaris | Sportsman 500 6x6 | 2002 | 2002 | RMS900-102835 | |
UTV | Polaris | Ranger 500 Series 10 6x6 | 2003 | 2003 | RMS900-102835 |